China Reduce Speed Gearbox Reducer for Paper Machine cone drive worm gearbox

Product Description

The gearbox  is normally utilised for reduced-velocity and high-torque transmission products. The electrical power of the electric motor, interior combustion engine or other high-velocity operation is attained by means of the gear of the input shaft of the reducer meshing with the massive equipment on the output shaft. The ratio of the variety of enamel is the transmission ratio.There 4 variety gearbox for paper mill,pls verify the follow informations:

Worm/spiral bevel gearbox reducer

1. Worm/spiral bevel equipment reducer is made in accordance with global technological specifications and has a high technological content.
two. It saves place, is reputable and tough, with higher overload potential, and the electricity can reach more than 200KW.
3. Reduced energy usage, superior functionality, and the reducer effectiveness is as large as ninety five%.
four. K spiral bevel equipment reducer has reduced vibration, low sounds and large power conserving.
5. The spiral bevel gear reducer is created of substantial-top quality steel content, rigid cast iron box, and the surface area of the gear is substantial-frequency heat dealt with.

six. Soon after precision processing, the reducer that kinds the transmission assembly of helical gears, bevel gears and bevel gears is equipped with different varieties of motors, forming an electromechanical integration, which entirely assures the good quality traits of the geared motor products.

2. Efficiency characteristics:
1. Vertical output, compact framework, difficult tooth floor transmission torque, substantial-precision gears ensure stable work, reduced sound and long daily life.
two. Installation strategy: foot set up, hollow shaft set up, flange set up, torque arm set up, small flange set up.
3. Enter manner: motor immediate relationship, motor belt link or input shaft, link flange input.
four. Output method: hollow shaft output or reliable shaft output, the regular efficiency is 94%.
5. Merge with R series to get bigger velocity ratio.

3. Technological parameters:

Helical gear hardened gear reducer

1. R collection helical equipment hardened gear reducer is created in accordance with intercontinental specialized requirements and has a substantial technological content material
2. Difficult tooth surface reducer saves room, is trustworthy and resilient, has large overload ability, and the energy can reach 132KW
3. Lower power usage, exceptional overall performance, and the reducer effectiveness is as high as ninety five% or a lot more
four. Minimal vibration, low sound and substantial strength preserving
5. The helical gear reducer is created of higher-high quality cast metal material, rigid solid iron box, and the area of the equipment is high-frequency warmth taken care of
six. Soon after precision machining to make certain shaft parallelism and positioning bearing demands, the reducer forming the helical equipment transmission assembly is equipped with various types of motors, blended into mechatronics, which entirely assures the good quality qualities of the geared motor items.

2.Characteristics:
one. Tiny offset output, compact construction, greatest use of cabinet room, the next and third stages are in the very same cupboard.
2. It adopts integral casting box, which has good structural rigidity, which is effortless to boost the strength of the shaft and the lifestyle of the bearing.
3. Set up approach: foot installation, flange installation with big and little flanges, simple to decide on.
4. With strong shaft output, the regular effectiveness is ninety six% for the next stage, 94% for the third stage, and eighty five% for the R/R combination.
5. The RM series specially developed for mixing can bear bigger axial and radial forces.

three. Specialized parameters:

Parallel shaft helical equipment reducer

1. The F sequence parallel shaft helical gear reducer is created in accordance with global technical specifications and has a large technological articles.
two. It saves area, is dependable and sturdy, has high overload capacity, and the electricity can reach much more than 90KW.

3. F parallel shaft helical gear reducer has lower vitality intake, superior functionality and efficiency as large as ninety five%.
4. Parallel shaft helical gear reducer has reduced vibration, low sounds and substantial power preserving. It is created of high-high quality metal content, rigid solid iron box, and the area of the equipment is high-frequency heat treated.
5. Soon after precision machining, the shaft parallelism and positioning precision are ensured. All of this constitutes the gear transmission assembly. The reducer is outfitted with a variety of motors, forming a mechatronics, which entirely guarantees the good quality characteristics of the geared motor merchandise.
 
two.Functions:
one. Parallel output, compact framework, massive transmission torque, stable procedure, minimal sound and lengthy lifestyle.
two. Installation approach: foundation set up, hollow shaft set up, flange set up, torque arm set up, little flange installation.
3. The rotation path of the enter and output of the fundamental two-phase is the identical, and the 3-phase is opposite another consultation is essential for F/R mix.
4. Output mode: hollow shaft output or solid shaft output.
5. Typical performance: 96% for degree two, 94% for level 3, and eighty five% for F/R mixture.

 three. Technological parameters:

Helical gear worm gear reducer

  1. The S series helical equipment worm reducer has a higher technological material. It has a combination of helical equipment and worm equipment for integrated transmission, which increases the torque and performance of the machine. This series of products have complete technical specs, broad pace assortment, great versatility, adapt to different set up strategies, secure and reliable functionality and lengthy lifestyle, and have applied worldwide expectations.
  2. The surface of the body has a heat dissipation result, strong vibration absorption, minimal temperature rise and low sound.
  3. The machine has great sealing overall performance and strong adaptability to the operating surroundings.
  4. The helical equipment worm gear reducer has high transmission accuracy, which is particularly ideal for working in occasions with recurrent beginning. It can be connected to various reducers and geared up with numerous sorts of motor drives. It can be put in in a ninety degree transmission operation.
position.
  5. The key factors of the S helical gear reducer are created of hugely wear-resistant components and have been through special heat therapy. They have the attributes of large machining accuracy, stable transmission, small dimension, large carrying capacity, and prolonged lifestyle.
  6. The helical equipment reducer can be geared up with numerous sorts of motors, forming an electromechanical integration, which completely ensures the good quality characteristics of the item.
 
2.Characteristics:
  1. Mixture of helical gear and worm gear, compact construction and huge reduction ratio.
  2. Installation strategy: foot installation, hollow shaft installation, flange set up, torque arm installation, little flange set up.
  3. Enter manner: motor immediate connection, motor belt link or enter shaft, relationship flange input.
  4. Regular performance: reduction ratio of 7.5-sixty nine.39 is 77% 70.forty three-288 is sixty two% S/R blend is fifty seven%.
  5. Blend with R series to get more substantial speed ratio.
 

 three. Complex parameters:

Packing 

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Advantages and disadvantages of worm gear reducer gearbox

If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.

Hollow shaft worm gear reducer gearbox

Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.

Multi-head worm gear reducer gearbox

The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.

Hypoid Gear Set

Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.

Hypoid gear motor

A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.

R series worm gear reducer gearbox

R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.

AGKNX Electric Worm Gear reducer gearbox

AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.

editor by czh 2022-12-30