China Standard OEM ODM Straight Bevel Gear for Industry

Product Description

DAECHANG TEC Product Description :
 

Material  Carbon Steel SAE1571, SAE1045, Cr12, 40Cr, Y15Pb, 1214Letc
Alloy Steel 20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5etc
Brass/Bronze HPb59-1, H70, CuZn39Pb2, CuZn40Pb2, C38000, CuZn40etc
Type OEM ODM Straight Bevel Gear for industry
Treatment  Heat treatments, Carburizing, Polishing
Standard  ISO /R 606
Machining process  fabrication,stamping,deep drawing,gear hobbing, gear milling,  gear shaping, machining and assembly  gear broaching, gear grinding and gear gaping
Module 1.0, 1.25, 1.5, 1.75, 2.0, 2.25, 2.5….8.0 etc
Tolerance control Outer Diameter:±0.005mm Length Dimension:±0.05 mm
Teeth accuracy GB1244-85, DIN8188, ISO/R 606 , ANSI B 29.1M
Heat treatment Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding…
Surface treatment Blacking, Polishing, Anodization, Chrome plating, Zinc plating, Nickel plating…

OUR FACTORY

OUR WORKSHOP

We can provide with sample for quality and function testing.

OUR MACHINE

FAQ:  
Main Markets North America, South America, Eastern Europe , West Europe , North Europe, South Europe, Asia
How to order? * You send us drawing or sample
* We carry through project assessment
* We give you our design for your confirmation
* We make the sample and send it to you after you confirmed our design
* You confirm the sample then place an order and pay us 30% deposit
* We start producing
* When the goods is done, you pay us the balance after you confirmed pictures or tracking numbers.

Packaging and Delivery time:
Packaging Polyethylene bag or oil paper for each item; 
Pile on carton or as customer’s demand
Delivery of Samples By DHL, Fedex, UPS,  TNT, EMS
Lead time 10-15 working days as usual, 30days in busy season, it will based on the detailed order quantity.

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened
Manufacturing Method: Cast/Cut/Rolling/Sintered Gear
Toothed Portion Shape: Spur/Bevel/Curved/Doublehlical Gear
Material: Stainless Steel
Type: Circular/Wormand Worm Wheel/Bevel/Non-Circular/Rac
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Customization:
Available

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What is a worm wheel, and how does it function in mechanical systems?

A worm wheel, also known as a worm gear or worm gear wheel, is an important component in mechanical systems that helps transmit motion and power between two perpendicular shafts. It consists of a circular gear called the worm wheel or worm gear, and a screw-like gear called the worm or worm screw. Here’s a detailed explanation of what a worm wheel is and how it functions in mechanical systems:

A worm wheel is a gear with teeth that are cut in a helical pattern around its circumference. It meshes with the worm, which has a threaded shaft resembling a screw. The worm gear and the worm are designed in such a way that their threads have a specific shape and orientation to ensure smooth and efficient power transmission.

The primary function of a worm wheel in mechanical systems is to provide a compact and efficient means of transmitting rotational motion and power between shafts that are oriented at right angles to each other. The interaction between the worm gear and the worm allows for high gear reduction ratios, making it suitable for applications that require large speed reductions and high torque output.

When the worm rotates, its threaded shaft engages with the teeth of the worm wheel, causing the wheel to rotate. The helical shape of the worm gear teeth allows for a sliding action between the worm and the worm wheel, resulting in a smooth and continuous transfer of motion. The gear ratio between the worm and worm wheel determines the speed reduction and torque multiplication achieved.

The unique design of the worm wheel provides several advantages in mechanical systems:

  • High Gear Reduction: The helical threads of the worm wheel enable a significant reduction in rotational speed while increasing torque output. This makes it suitable for applications where a large reduction in speed is required, such as in machinery with heavy loads or precise positioning requirements.
  • Self-Locking: The frictional force between the worm gear and the worm prevents backdriving, which means the worm wheel can hold its position even when the driving force is removed. This self-locking feature is beneficial for applications where it is necessary to prevent the transmission of motion from the output side back to the input side.
  • Compact Design: The perpendicular arrangement of the worm and worm wheel allows for a compact and space-saving design. This is advantageous in applications where space constraints are a concern, such as in automotive, robotics, or machinery with limited available space.
  • Quiet Operation: The sliding action between the worm and the worm wheel helps distribute the load over multiple teeth, reducing noise and vibration. This makes worm wheel mechanisms suitable for applications that require smooth and quiet operation, such as in precision equipment or gearboxes.
  • Efficiency: Worm wheel systems can achieve high efficiency when properly designed and lubricated. However, they typically have lower efficiency compared to other types of gear systems due to the sliding motion and increased friction between the components.

Worm wheels are commonly used in various mechanical systems, including automotive transmissions, industrial machinery, elevators, printing presses, and steering systems. Their unique characteristics make them well-suited for applications that require precise control, high torque, and compact design.

It is important to note that proper lubrication, maintenance, and design considerations are crucial for ensuring the reliable and efficient operation of worm wheel systems. Regular inspections and adherence to manufacturer guidelines are essential for maximizing the lifespan and performance of worm wheel components.

What maintenance practices are recommended for worm wheels to ensure optimal functionality?

Maintaining worm wheels is crucial for ensuring their optimal functionality and longevity. Here are some recommended maintenance practices for worm wheels:

  • Regular Inspection: Perform regular visual inspections of the worm wheels to check for any signs of wear, damage, or abnormal operating conditions. Look for indications such as pitting, chipping, excessive tooth wear, or misalignment. Early detection of issues allows for timely intervention and prevents further damage.
  • Cleaning: Keep the worm wheels clean from dirt, dust, and debris that may accumulate on the gear surfaces. Use a soft brush or compressed air to remove any contaminants that could potentially affect the gear’s performance or lead to premature wear. Avoid using harsh cleaning agents that may damage the gear material or lubrication.
  • Lubrication: Ensure proper lubrication of the worm wheels according to the manufacturer’s recommendations. Lubrication reduces friction, minimizes wear, and helps dissipate heat. Follow the specified lubrication intervals and use the appropriate lubricant type and viscosity for the specific application. Monitor the lubricant level regularly and replenish or replace it as needed.
  • Alignment and Adjustments: Check the alignment of the worm wheel with the worm gear to ensure proper meshing and load distribution. Misalignment can result in increased wear, reduced efficiency, and potential damage. If misalignment is detected, consult the manufacturer’s guidelines for proper alignment procedures and make necessary adjustments.
  • Torque Monitoring: Periodically monitor the torque levels in the system to ensure they are within the recommended range. Excessive torque can lead to increased wear and potential gear failure. Use appropriate torque monitoring devices or methods to measure and verify that the torque values are within the specified limits.
  • Temperature Monitoring: Keep an eye on the operating temperature of the worm wheels. Excessive heat can indicate issues such as inadequate lubrication, overloading, or misalignment. Monitor the temperature using appropriate temperature measurement devices and take corrective actions if abnormal temperatures are observed.
  • Replacement of Worn Parts: If any components of the worm wheel assembly, such as the gear or bearings, show significant wear or damage that cannot be rectified through maintenance, consider replacing those worn parts. Using worn components can compromise the performance and reliability of the worm wheel system.
  • Training and Documentation: Ensure that maintenance personnel are properly trained on the specific maintenance requirements and procedures for worm wheels. Maintain accurate documentation of maintenance activities, including inspection records, lubrication schedules, and any repairs or replacements performed. This documentation helps track the maintenance history and assists in identifying any recurring issues or trends.

By following these maintenance practices, worm wheels can be kept in optimal condition, ensuring their functionality, reliability, and longevity. Regular inspections, proper cleaning, lubrication, alignment, torque and temperature monitoring, timely replacement of worn parts, and well-documented maintenance activities are essential for the effective maintenance of worm wheels.

In what industries or applications are worm wheels commonly utilized?

Worm wheels, in conjunction with worm gears, find wide applications across various industries that require precise motion control, high torque, and compact design. Here’s a detailed explanation of the industries and applications where worm wheels are commonly utilized:

1. Automotive Industry: Worm wheels are used in automotive applications, such as power steering systems. They provide the necessary gear reduction to convert the rotational motion from the steering wheel into the appropriate steering force, enabling smooth and responsive steering control.

2. Industrial Machinery: Worm wheels are widely employed in various industrial machinery applications, including machine tools, conveyors, packaging machines, and material handling equipment. They provide reliable and efficient power transmission, enabling precise control of speed and torque in these systems.

3. Elevators: Worm wheels play a vital role in elevator systems, where they are used in the elevator drive mechanism to control the movement of the elevator car. They provide the necessary gear reduction to ensure smooth and controlled vertical motion, along with the ability to hold the car in position when the power is removed.

4. Robotics: Worm wheels are commonly utilized in robotic systems, particularly in robot joints and manipulators. They allow for precise and controlled movement, enabling robots to perform intricate tasks with accuracy and repeatability.

5. Printing Presses: Printing presses often employ worm wheels in their drive systems. The worm gear and worm wheel combination helps in achieving the required gear reduction for controlling the paper feed and maintaining consistent print quality.

6. Conveyor Systems: Worm wheels are found in conveyor systems that require controlled and synchronized movement of goods or materials. They provide the necessary torque and gear reduction to ensure smooth and efficient operation of the conveyor belts or rollers.

7. Agriculture and Farming: Worm wheels are utilized in various agricultural machinery, such as tractor attachments, harvesting equipment, and irrigation systems. They facilitate the transmission of power and control the rotational motion required for specific farming operations.

8. Renewable Energy: Worm wheels are used in renewable energy applications, including wind turbines and solar tracking systems. They help in achieving the required gear reduction to optimize power generation and ensure efficient tracking of the sun or wind direction.

9. Food Processing: Worm wheels are employed in food processing equipment, such as mixers, grinders, and dough kneaders. They provide the necessary gear reduction and enable precise control of rotational speed for efficient food preparation and processing.

10. Medical Equipment: Worm wheels find applications in medical equipment, such as surgical robots, imaging devices, and patient positioning systems. They contribute to precise and controlled movements, enabling accurate medical procedures and patient care.

These are just a few examples of the industries and applications where worm wheels are commonly utilized. Their ability to provide high gear reduction, compact design, and reliable power transmission makes them suitable for a wide range of mechanical systems that require precise motion control and high torque output.

China Standard OEM ODM Straight Bevel Gear for Industry  China Standard OEM ODM Straight Bevel Gear for Industry
editor by Dream 2024-05-16